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1 (888) 332-8762
1 (888) 332-8762
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3D Fabrication for USA
Areas We Service



FAQ
How quickly can I get a quote for my project?
Our goal is to get a comprehensive quote back to you within one business day. For more complex projects requiring detailed analysis, we’ll confirm receipt of your request immediately and provide a clear timeline for the full estimate.
What is your typical production lead time?
Lead times vary based on project complexity and scale, but a typical project takes between 15-30 days from final design approval to completion. We are experts at meeting tight event deadlines—if you have a specific date, let us know, and we will engineer a solution to meet it.
What kind of files do I need to provide to get started?
Vector files (.AI, .EPS, .PDF) or 3D CAD files (.STP, .IGS) are ideal for precision cutting. However, we can start the conversation with almost anything—a simple sketch, a photograph, or a design concept. Our team will work with you to turn your idea into a production-ready file.
Can you match specific brand colors, like Pantone®?
Absolutely. We specialize in precise color matching to ensure perfect brand consistency. Simply provide us with your Pantone® (PMS), Sherwin-Williams, or other specific color codes, and our finishing team will replicate it exactly on your final product.
How is pricing determined for a custom project?
Pricing is based on three main factors: the overall size and volume of the piece, the complexity of the design and fabrication, and the type of finish required (e.g., standard paint, faux stone, metallic). The best way to get an accurate price is to submit your concept for a free, no-obligation quote.
Can you create massive or complex architectural shapes?
Yes, this is our specialty. Our advanced CNC technology allows us to fabricate highly complex and large-scale architectural elements like columns, cornices, balustrades, and custom facades with absolute precision, all while being lightweight and easy to integrate into your construction project.
How durable are your foam signs and props for outdoor use?
Extremely durable. Every outdoor piece is protected with a polyurea hard coat, creating a waterproof, impact-resistant, and UV-stable shell. This finish ensures our products can withstand harsh weather—from intense sun to freezing temperatures—for years without cracking, rotting, or fading.
Do you ship nationwide, and how are large items handled?
Yes, we fabricate in our Jacksonville, FL facility and ship across the United States. Every item, especially large-scale props and signs, is packed in a custom-built crate to ensure it arrives in perfect condition. We handle all freight logistics to make the process seamless for you.
Are your products lightweight and easy to install?
Yes. This is one of the key advantages of using EPS foam. Our products are significantly lighter than wood, stone, or metal, drastically reducing shipping costs and eliminating the need for heavy machinery during installation. Most pieces can be handled and installed by a small team with basic tools.
What is the main difference between EPS and HDU foam?
EPS (Expanded Polystyrene) is exceptionally lightweight and cost-effective, making it perfect for large-scale letters, event props, and monument signs. HDU (High-Density Urethane) is denser and offers a super-smooth surface, ideal for signs with intricate carving, fine details, and high-end finishes. We’ll recommend the best material for your specific project and budget.
Why should I choose foam over traditional materials like wood, metal, or stone?
Foam gives you complete design freedom without the extreme weight, high cost, and installation challenges of traditional materials. You can achieve the exact look of stone, wood, or metal with a product that is more durable, weather-resistant, and can be produced on a much faster timeline. It’s the smarter, more versatile solution for high-impact results.
Do you offer a warranty on your products?
We stand by the quality and durability of our craftsmanship. All our products come with a warranty covering manufacturing defects. Our polyurea-coated items are engineered to last for years, and we are confident they will perform exceptionally in their intended environment.
