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pvc letters for signs

PVC Letters & Logos

Sharp. Sleek. Unforgettable

Royal Foam engineers precision-cut PVC letters that deliver a crisp, professional look for any application.

    What are Custom PVC Letters & Logos?

    Custom PVC letters are precision-engineered statements, crafted from solid polyvinyl chloride (PVC), a highly durable and versatile plastic. Using state-of-the-art CNC technology, we cut your designs from solid sheets, resulting in incredibly sharp, clean edges and a smooth, professional matte surface.

    This method allows for the perfect replication of any font or logo, making them a versatile canvas that can be painted to match your brand’s exact Pantone colors. They deliver a substantial, high-end look that communicates permanence and quality, far surpassing the temporary feel of vinyl or foam core.

    Royal Foam:
    Precision-Crafted PVC Letters, Engineered In The USA

    US-Based In-House Manufacturing

    We cut, finish, and perfect every letter in our 45,000 sq. ft. Jacksonville facility. This guarantees absolute precision, superior edge quality, and the speed to crush your project deadlines. No excuses.

    Proven Expertise in Business Signs

    We’ve engineered thousands of storefront letters, office signs, and branded installations. We understand the critical importance of a flawless, professional presentation for your brand because we live and breathe it.

    Flawless CNC Precision

    Forget “close enough.” Using your vector files, our advanced CNC routers cut PVC sign letters with sub-millimeter accuracy, ensuring your font and logo are replicated with perfectly crisp, clean lines. It’s your brand identity, perfected.

    A Material Built to Battle the Elements

    We use solid, premium-grade PVC for a reason. It’s the workhorse of the industry—stubbornly resistant to warping, weatherproof, and engineered for relentless outdoor performance.

    End-to-End Partnership

    From helping you select the right thickness to delivering your letters with a fool-proof mounting template, we are your dedicated partner. We’re here to make you look good.

    Business-Speed Quotes

    We know you need to make decisions fast. You’ll receive a detailed, accurate quote within hours, not days, allowing you to move your project forward with confidence.

    Get a free quote now

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    From Your File to Your Façade: A Seamless Process

    We’ve perfected a streamlined process to make fabricating your custom PVC letters effortless and exact. Whether you have a complete brand guide or need expert advice on the best material for your needs, your dedicated personal manager will ensure a perfect result.
    Here’s how we make your vision a reality, step by step:
    plastic pvc letters
    pvc letters logos
    Get a free quote now

    Precision-Engineered PVC Letters: A Look at Our Process

    Translating a digital brand asset into a flawless physical sign requires absolute precision and expertise in materials. We have mastered a process that ensures every letter is a perfect, durable representation of your brand.

    As a leading fabricator of custom PVC letters, we follow a meticulous, quality-obsessed process.

    Here’s a glimpse into our meticulous production process:

    Production
    stage

    How it
    works

    What
    influences it

    Result

    1. Concept & Digital Proofing
    We convert your 2D vector file into a precise production proof, confirming the material, thickness, and mounting details. We convert your 2D vector file into a precise production proof, confirming the material, thickness, and mounting details.
    An accurate digital proof for your final approval.
    Client's vector file, finish choice.
    2. Material Selection
    We select premium-grade, solid PVC sheets in the thickness required for your project’s specific impact and environment.
    The ideal material base for a perfect cut and finish.
    Indoor/outdoor use, desired depth.
    3. Precision Cutting
    Our computer-controlled CNC routers carve your letters with incredible accuracy for perfectly sharp, clean 90-degree edges.
    Perfectly shaped letters and logos, true to your brand guide.
    Machine accuracy, 3D model fidelity.
    4. Professional Finishing
    We meticulously hand-sand edges and apply professional-grade, automotive-quality paints to match your exact Pantone colors.
    Durable, vibrant, and flawlessly finished letters.
    Brand guidelines, Pantone colors.
    5. Quality Control
    A rigorous inspection of every single letter for color accuracy, edge quality, and overall perfection against the approved design.
    Flawless, quality-assured letters ready for installation.
    Inspection protocols, client specs.
    6. Smart Packaging & Logistics
    We create custom, protective packaging and include a paper mounting template and installation instructions for a simple, accurate setup.
    Fully protected letters, ready to make a lasting impression.
    Letter size, shipping destination.
    This obsessive attention to detail ensures your custom pvc letters for signs are a powerful and perfect extension of your brand's commitment to excellence.
    We are not just fabricators; we are the trusted partners who help you build your world.

    Where Will Your Brand Make Its Permanent Mark?

    Custom PVC letters are the ultimate versatile solution for professional and durable branding. They provide a sharp, clean aesthetic that elevates any space, inside or out, transforming a simple wall into a powerful statement of your brand's identity and commitment to quality. Their substantial look communicates stability and success to every visitor.
    With unwavering durability and limitless design potential, this signage is engineered to perform across a wide range of high-stakes business environments. We specialize in creating dimensional pvc sign letters for every critical brand touchpoint, ensuring your presence is not just seen, but felt and remembered long after the first impression.
    Kitchen Remodeling Example

    Professional Storefront Letters

    Create a powerful first impression. Our outdoor PVC lettering is fully weatherproof and custom-painted to make your brand stand out and endure for years, attracting customers from the curb.

    Kitchen Remodeling Example

    Sleek Office Lobby & Reception Signs

    Greet clients with undeniable authority. Painted 3D PVC letters create a sophisticated focal point that communicates success, builds immediate trust, and reinforces your professional image.

    Kitchen Remodeling Example

    Durable Outdoor Business Signs

    Clearly identify your facility or campus. PVC is a tough, impact-resistant, and cost-effective solution for permanent outdoor signage that requires zero maintenance and looks sharp year after year.

    Kitchen Remodeling Example

    Clean Interior Dimensional Lettering

    Enhance your corporate interior. Perfect for conference rooms, wayfinding, or displaying core values on a feature wall with a sharp, professional finish that complements your brand aesthetic.

    Kitchen Remodeling Example

    High-Impact Trade Show & Event Letters

    Steal the show with lightweight yet durable letters. Easy to transport and install, they provide a high-impact branding solution for any booth, stage, or event space that demands attention.

    Kitchen Remodeling Example

    Custom PVC Logos & Symbols

    Your logo, perfectly replicated. Our CNC process captures every intricate detail of your brand’s symbol, ensuring a flawless, high-definition representation that maintains complete brand integrity.

    Achieve A Lasting Impression With Lasting Quality

    In a competitive marketplace, your physical presence sends a powerful message. While faded banners and peeling vinyl suggest a temporary, fleeting business, solid, dimensional PVC letters communicate something far more meaningful: stability, professionalism, and an unwavering commitment to quality. This isn't just an expense; it's a long-term investment in your brand's credibility. When a customer sees your sharp storefront letters or a potential client is greeted by a sleek logo in your lobby, it builds immediate trust. It shows you care about the details. It says you're here to stay.
    pvc logo letters

    Present an Uncompromisingly Professional Image

    The sharp, clean lines and flawless satin finish of our CNC-cut PVC letters instantly elevate the perception of your business. The added dimension creates subtle shadows and depth that draw the eye, communicating a level of quality and attention to detail that flat signage simply cannot replicate.

    This professional presentation builds immediate trust with clients and customers, reinforcing your brand’s commitment to excellence from the very first glance. It’s a visual signal of your high standards.

    Invest in a Durable, Long-Term Solution

    Our PVC sign letters are engineered as a set-it-and-forget-it solution. Made from solid, waterproof polyvinyl chloride, they will never rot, warp, or rust. We use premium, automotive-grade paints with UV inhibitors to ensure your brand colors remain vibrant and true, even after years of exposure to harsh sun and rain.

    This is a one-time investment in a permanent branding asset that delivers exceptional long-term value and eliminates recurring maintenance costs and headaches.
    pvc logo letters
    pvc letters logos

    Choose the Perfect Look for Your Brand

    Our letters are lightweight, easy to place in the pool, and require no complex installation or heavy equipment. But their true value lies in their longevity. The proprietary hard-coat finish isn't just for a single night; it's an investment in a durable asset.

    Built to withstand bumps, scrapes, and repeated use, these letters are perfect for annual corporate events, hotel branding, or an event planner's exclusive inventory, delivering value year after year.

    Enjoy a Simple, Secure Installation

    We believe a premium product deserves a seamless experience. PVC is remarkably lightweight for its strength, making it easy to handle and install without heavy equipment or specialized crews. We ship every set of letters with threaded stud mounts and a simple, life-size paper template that shows you exactly where to drill for perfect spacing and alignment. This fool-proof system removes all guesswork, ensuring a secure, professional installation in a fraction of the time.
    pvc letters manufacturers
    Custom pvc letters from Royal Foam are your smartest investment in making your brand's presence undeniable.

    Ready to Solidify Your Brand’s Presence?

    Let’s create the sharp, durable PVC letters that make a powerful and permanent statement.

    Get a free quote now

    FAQ

    PVC Letters & Logos

    The louder you say something, the more likely it is to attract attention. But how can you “turn up the volume” on visual text? 3D PVC letters are perfect for this task, standing out on the wall and casting subtle shadows.

    In the world of architectural signage, PVC 3D letters have become the ideal solution for designers who demand flexibility and creative freedom. Such signs allow you to make an advertising element more informative, even if all you have at your disposal are letters. From bustling university halls to stately churches, these versatile elements bring typography to life in a way that is simply impossible with flat graphics.

    What makes PVC letters the optimal designer’s choice?

    plastic pvc lettersWhen you need to make a sign that is both simple and creative, PVC letters offer the best of both worlds. This material combines rigid structural integrity with incredible lightness, meaning that even large capital letters will hang on the wall securely for a long time, without the risk of falling. What’s more, you won’t need industrial systems to install them so you can save on installation costs.

    And with PVC lettering, you can afford any “handwriting” you want. Royal Foam has perfected the art of transforming this versatile material into precisely cut brand elements. Our manufacturing process uses CNC cutting technology, ensuring every curve and detail matches your specifications down to the millimeter.

    Beyond basic letters: sculptural brand elements

    When we talk about PVC letters for signs, we actually mean a complete set of tools for three-dimensional brand representation. The possibilities extend far beyond simple alphabets. Here’s what else can be done:

    • Dimensional logos that transform flat graphics into tactile brand signatures with depth and presence;
    • Letter-shape combinations where typography merges with geometric forms, creating unique visual statements;
    • Custom pictograms and icons for wayfinding and international exhibitions;
    • Decorative flourishes that frame and enhance your primary messaging.

    The lightness and durability of PVC open up a multitude of placement options – and in each of them, three-dimensional letters will look impressive in their own way.

    Floor sculptures that stop conversations

    Oversized PVC alphabet letters serve as interactive photo opportunities at trade shows. Visitors literally spell out your brand message by posing beside letters taller than themselves. Royal Foam crafts floor-standing letters with weighted bases that remain stable in high-traffic areas.

    These sculptural elements work beautifully for product launches, retail spaces where shoppers interact physically with messaging, educational spaces, and festival installations.

    Hanging installations for space defining

    Suspended 3D PVC letters transform ceilings into storytelling surfaces, drawing eyes upward and creating dramatic sight lines. Their light weight makes ceiling installation easy—most applications require no structural reinforcement.

    Wall-mounted declarations

    Classic wall-mounted PVC sign letters provide immediate brand presence at eye level. Royal Foam offers multiple mounting options: flush for modern lines, recessed for dramatic shadows, on pins for permanent installations, and adhesive-backed for temporary applications.

    From offices to concerts: where PVC letters make their mark

    The versatility of expanded PVC and its ease of processing allow it to be used for lettering in a wide variety of areas.

    Corporate lobbies: first impressions in three dimensions

    Reception areas represent your brand’s handshake. PVC letters mounted behind reception desks create instant credibility, with three-dimensional surfaces that catch light beautifully throughout the day. Royal Foam works with interior designers to ensure the perfect scale. We take into account all the essential parameters: 

    • the distance to the object;
    • ceiling height;
    • lighting conditions.

    For professional offices, painted PVC letters provide a sophisticated look at a price significantly lower than expensive alternatives (for example, acrylic letters). Medical facilities, law firms, and financial advisors consistently choose PVC for its professional finish and durability.

    Trade shows and exhibitions: portable brand presence

    Exhibition designers face a unique challenge: creating maximum impact with minimum weight. PVC letters are ideal because they are designed for repeated assembly without compromising quality. Three-dimensional letters for stand design attract significantly more attention than flat stands.

    With over 25 years of experience in the market, Royal Foam has gained extensive expertise in the manufacture of letter structures. We have also developed specialized packaging and fastening systems for use at exhibitions, which guarantee safe delivery and quick installation in a short time. Our clients appreciate the ability to update PVC letters between exhibitions, allowing them to refresh their brand without replacing all of their equipment.

    Educational institutions and playgrounds

    Schools transform corridors into educational environments with large-scale 3D PVC letters spelling inspirational quotes or vocabulary. The safety profile makes them ideal for student spaces, because of: 

    • smooth edges;
    • lightweight construction;
    • secure mounting with no sharp corners.

    In play centers and pediatric offices, oversized letters create a playful yet professional atmosphere. Royal Foam’s PVC letters meet safety standards while delivering visual energy through bright colors and interactive scale.

    Retail and beyond

    Retailers use dimensional PVC letters for department identifiers, seasonal messaging, and promotional callouts. Window displays featuring dimensional typography create a street atmosphere that flat posters cannot provide, while the professional finish reinforces brand quality.

    Concerts and entertainment events

    3d pvc lettersArtists of different genres have to perform on stages of different sizes. Often, it is not possible to place even the most modest decorations so that they do not interfere with the stage equipment or musicians. Of course, you want to decorate the stage in unordinary way. PVC letters are one of the best solutions. They diversify the background and clearly show the audience who is on stage, which is especially convenient for artists who are just starting their creative journey.

    PVC letters in outdoor solutions: built for the elements

    Building signage, festival and concert signs, festive decorations for shopping centers, and navigation systems in parks and campuses all benefit from PVC’s durability and professional appearance. The quality of the volume makes the text more readable from a distance, and the resistance to atmospheric influences ensures constant readability all year round.

    Royal Foam supplies PVC letters for signs that maintain their appearance even in the harshest weather conditions. Our patented finishing process creates a protective barrier against the most severe natural conditions. The result is advertising signs that don’t give up:

    • In rainy or snowy weather. The closed-cell structure of PVC prevents water penetration. Precipitation and condensation collect in droplets and run off without absorbing moisture, preventing the rot and deformation characteristic of alternative options.
    • In extreme temperatures, from scorching heat above 100°F to sub-zero winter cold.
    • Under bright sunlight. We use high-quality, UV-resistant painting systems designed for outdoor use.
    • In windy weather. The lower weight of PVC means less stress on the attachment points.

    We use automotive-grade primers and topcoats that chemically bond to the PVC surface. Independent tests have confirmed that our PVC dimensional letters for outdoor advertising retain their color for 15 years in direct sunlight: performance rivaling materials costing three to four times as much.

    Royal Foam develops mounting systems that take into account the wind load specific to your site. The lightness of PVC becomes an advantage: less weight means less load on the mounting points. We’ve had installations survive hurricane-force winds without damage.

    Maintenance is practically nonexistent. Periodic washing with mild soap and water is sufficient to keep them looking neat: no sealing, repainting, or protective treatment is required. If the letters wear out over time, they can be repainted on site, extending their service life indefinitely.

    The kings of lettering: why you should order dimensional letters from Royal Foam

    pvc letters for signsAt Royal Foam, we understand better than anyone that signage is at the intersection of engineering and art. Our CNC equipment provides tolerances measured in thousandths of an inch. But machinery alone is not enough to create the highest quality signs – our team includes designers who are experts in typography and spatial design, guiding clients through font selection, sizing, and finish options.

    Our specialty is creating custom lettering compositions. This approach is particularly convenient for companies that already have a corporate style in terms of fonts and colors and don’t want to change it due to the lack of the necessary fonts in the catalog.

    During the initial consultation, you can present your font options, or we can develop them from scratch according to your wishes. CAD drawings and color renderings will help you visualize the finished product before production begins.

    Quality materials and superior finish

    Royal Foam sources premium-grade expanded PVC that meets strict density and surface quality requirements. We stock products in multiple thicknesses from 1/4 inch to 1-1/2 inches.

    Our paint booth represents a significant competitive advantage: the spraying equipment and ventilation meet the standards of automotive body shops. Multi-layer application, correct curing time, and quality control at every stage guarantee a finish that will look as good in five years as it did on the day of installation. Color selection includes standard PMS colors, custom designs, and special coatings, including metallic and pearlescent.

    Complete solutions and fast turnaround

    Every order includes professionally designed mounting templates ensuring perfect spacing and alignment. We provide mounting hardware matched to your specific requirements, plus installation guides and technical support.

    Our efficient processes and direct supply model allow us to offer prices directly from the manufacturer, typically 25-40% below retail prices in sign shops. In addition, we have special offers for wholesale customers. Want to decorate your lobby or make signs for a chain of stores or sports studios without worrying about deadlines? With us, it’s super easy.

    From Fortune 500 corporations to local retailers, Royal Foam delivers dimensional PVC letters that elevate brands and beautify spaces. Connect with our team via phone or email to explore how PVC sign letters can transform your next project from ordinary to extraordinary.

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