Our Company

Services

get a quoterequest a free catalog
3D logo signs

Custom 3D Logos

Make Your Brand Stand Out. Literally

Royal Foam engineers and fabricates stunning custom 3D logos and dimensional lettering that elevate your brand presence in offices, at trade shows, and at events.

    What are Custom 3D Logos?

    A custom 3D logo is where your brand steps off the screen and into the real world, transforming your digital identity into a physical statement that commands attention.

    Through our advanced custom foam fabrication process, we engineer everything from sleek office lobby signs that build trust to monumental sculptures that dominate a trade show floor. But this isn’t just about looks; it’s smart engineering.

    Royal Foam - The Trusted US-Based
    Fabricator for Your Custom 3D Logo

    US-Based In-House Manufacturing

    We fabricate every logo and letter in our 45,000 sq. ft. facility. This guarantees absolute precision, perfect color matching, and the speed to meet your deadlines for an office opening or a major event.

    Proven Expertise in Corporate Branding

    We’ve created hundreds of office lobby signs, trade show logos, and branded installations. We understand the importance of flawless execution when it comes to your brand’s identity.

    Flawless Precision at Any Scale

    Using your vector files and advanced CNC technology, we can create large scale logos of any size with perfect, crisp edges and absolute fidelity to your design.

    High-End Look, Intelligent Design

    Our logos deliver the premium look of heavy materials like metal, wood, or stone, but are incredibly lightweight. This makes for easy, low-cost installation on almost any wall surface.

    End-to-End Partnership

    From optimizing your design file for 3D production to delivering a perfectly finished, installation-ready logo, we are your dedicated partner in a seamless process.

    Business-Speed Quotes

    We know you need to move quickly. You’ll receive a detailed, accurate quote within hours, allowing you to make decisions and move your project forward without delay.

    Get a free quote now

    Subaru

    Your Custom 3D Logo, Fabricated in Three Simple Steps

    We have perfected a streamlined process to make fabricating your custom 3D logo effortless and exact. Whether you have a complete brand guide or need advice on sizing and materials, your dedicated personal manager will ensure a perfect result.
    Here’s how we make your vision a reality, step by step:
    3d logo branding
    3d functional art installations
    Get a free quote now

    The Art and Science Behind Our Flawless Custom Foam Letters

    Transforming your digital logo into a flawless physical statement requires a perfect fusion of engineering precision and skilled artistry. At Royal Foam, we’ve perfected this process, ensuring every curve and angle of your logo is an impeccable representation of your brand's identity and high standards.

    As a leading fabricator of custom 3D logos, we follow a meticulous, quality-obsessed process.

    Here’s a glimpse into our meticulous production process:

    Production
    stage

    How it
    works

    What
    influences it

    Result

    1. Concept & 3D Design
    We convert your 2D vector file into a precise 3D model, confirming the desired depth and scale for maximum impact.
    An accurate 3D proof for your final approval.
    Client's vector file, desired thickness, wall size.
    2. Material Preparation
    We select the appropriate density of high-quality EPS foam for the project's scale and application (indoor/outdoor).
    A ready-to-carve material base.
    Logo size, durability requirements.
    3. Precision CNC Carving
    Our computer-controlled routers carve your logo and dimensional lettering from the foam with sub-millimeter accuracy.
    Perfectly shaped letters and logo elements with crisp, clean edges.
    Machine accuracy, 3D model fidelity.
    4. Coating & Brand Finishing
    We apply a durable hard coat, then our master painters finish the logo to match your exact Pantone colors with a smooth, professional finish.
    A durable, vibrant, and perfectly brand-matched logo.
    Coating formula, brand guidelines, Pantone colors.
    5. Quality Control
    A rigorous inspection of every piece for color accuracy, edge quality, and overall perfection against the approved design.
    A flawless, quality-assured logo ready for installation.
    Inspection protocols, client requirements.
    6. Packaging & Logistics
    We create custom packaging and often include a paper mounting template to ensure a safe delivery and a simple, accurate installation.
    A fully protected logo, ready to make an impression.
    Logo size, installation method.
    This obsessive attention to detail ensures your custom 3D logo is a perfect and powerful extension of your brand's commitment to quality.
    We are not just fabricators; we are the trusted partners who help you build your world.

    Elevate Any Space with Custom Foam Letters and Logos

    Think of your 3D logo not just as a sign, but as a strategic, multi-purpose asset engineered to transform any environment it occupies. An empty lobby wall becomes a powerful statement of credibility. A standard trade show booth becomes the landmark everyone navigates by. A plain stage backdrop becomes an unforgettable photo op.
    The true power of custom foam fabrication is its ability to create a consistent, high-impact brand statement, no matter the environment. We specialize in engineering these statements, ensuring they deliver the right impact, for the right audience, in the right place.
    No matter the venue, we build the 3D brand logos that make a lasting statement.
    Kitchen Remodeling Example

    Impressive Office Lobby Signs

    Make a powerful first impression on clients, partners, and future employees. A substantial logo in your reception area communicates stability, confidence, and attention to detail.

    Kitchen Remodeling Example

    Trade show logos

    Be seen from across the convention hall. A lightweight, large scale logo is easy to transport and install, and it instantly elevates your booth above the competition.

    Kitchen Remodeling Example

    Dynamic Event Logos & Stage Branding

    Create a professional and memorable focal point for your conference, keynote speech, or corporate event. A 3D logo is the perfect backdrop for photos and videos.

    Kitchen Remodeling Example

    Engaging Dimensional Lettering

    Go beyond the logo. We can create custom foam letters for your company tagline, mission statement, or wayfinding signage to create a cohesive branded environment.

    Kitchen Remodeling Example

    Unforgettable Photo Opportunities

    A large, beautifully crafted logo becomes a natural backdrop for team photos and visitor selfies, generating organic social media content and brand exposure.

    Maximum Impact, Minimum Headaches:
    The Smartest Holiday Seasonal Decor Solution

    At Royal Foam, we create the custom 3D logos that are the key to building brand authority, making powerful first impressions, and creating a professional environment. Our innovative approach allows you to achieve a premium look with incredible ease and efficiency.
    3D branding installations

    Build Instant Credibility & Trust

    In business, perception is reality. A flat decal signals "temporary," while a substantial, dimensional logo immediately communicates stability, success, and permanence to every client who walks through your door.

    It acts as a psychological anchor, building subconscious trust before a word is spoken. Invest in a first impression that proves you are an established authority with a physical presence that matches your ambition.

    Achieve a Premium Look for Less

    Value engineering shouldn't mean compromising your vision. Our custom foam fabrication process flawlessly captures the sophisticated look of brushed metal, carved stone, or solid wood with stunning realism.

    You get the high-end visual impact your brand deserves without the prohibitive cost and weight of traditional materials. It is simply a smarter, more efficient way to manage your branding budget.
    3d installations
    environmental branding installations

    Enjoy Effortless Installation

    Forget hiring expensive riggers or reinforcing walls. Because our 3D logos are engineered to be incredibly lightweight, they can be mounted securely on virtually any interior surface, including standard drywall.

    This turns what could be a complex construction project into a simple task for your facilities team, saving you significant time, workplace disruption, and out-of-pocket installation costs on deployment day.

    Ensure Perfect Brand Consistency

    Your brand guidelines are law, not suggestions. We utilize advanced CNC technology to translate your vector files into physical form with microscopic precision, ensuring absolutely zero distortion of your identity.

    Combined with expert commercial paint matching to your exact Pantone specifications, we guarantee a flawless, 1-to-1 physical representation of your company's most valuable asset.
    architectural branding installations
    A custom 3D logo from Royal Foam is your smartest investment in turning your brand name into a landmark.

    Ready to Bring Your Brand Off the Screen and Into the Room

    Let’s create a powerful 3D logo that makes a lasting impression

    Get a free quote now

    FAQ

    3D Logo & Branding Installations

    3d installationsWhen a space starts to speak for a brand, the impact becomes impossible to ignore. That’s exactly what 3d branding installations do – they blend architecture, visual identity, and emotional presence. Anyone working with commercial interiors or exteriors knows how critical it is to avoid risks: a missed deadline, an unexpected weight load, a material mismatch can easily disrupt the opening of a store, an event, or the handover of a new property. After 25 years in the U.S. market, we understand exactly what architects, designers, contractors and developers expect – accuracy, predictability, and zero surprises.

    Our 3d branding, architectural branding installations, environmental branding installations and other 3d installations are created for projects where engineering precision meets visual ambition. With lightweight yet durable materials, we build shapes that look like metal, wood, or stone — but without structural reinforcement or complicated installation. This gives our clients the freedom to design boldly while keeping budgets under control.

    How modern decorative architectural solutions for brand identity evolved

    custom 3D logo signageIt’s fascinating to look back at how the industry changed over the past two decades. When we started, the market was dominated by heavy plaster, cast stone, and oversized metal letters. Large decorative pieces required cranes, reinforced walls, and long installation timelines. Design was limited by weight, material, and logistics.

    In the early 2000s, molded materials for the design process appeared but lacked stability and design flexibility. Eventually, around the 2010s, the industry experienced a true shift – lightweight architectural foam allowed designers to create sculptural, expressive elements without adding structural stress.

    One of our earliest breakthroughs happened in Orlando, where an architect brought us a sketch of a flowing wall inspired by Atlantic waves. At that time it looked nearly impossible to fabricate. A month later it was installed in the lobby – smooth curves, soft depth, and a finish that guests still swear “feels like real stone.”

    Today the possibilities are even broader. We build 3d functional art installations to brand identity with the appearance of metal or carved wood but weighing ten times less. This evolution freed designers from old constraints — and we’re proud to be part of that freedom.

    What 3D branding is today

    It is not just a raised logo. It is an architectural gesture.
    A spatial element that defines the mood of a building, lobby, retail zone or event venue.

    We create installations that double as wayfinding, identity markers, and aesthetic anchors — a blend that brings a brand to life in three dimensions.

    Materials and technologies

    branding 3D logo signsWe work with architectural foam that is specifically engineered to be both strong and lightweight, environmentally friendly, and completely safe. Today, in the production of architectural decorative elements, it is one of the most flexible materials available. It allows us to create everything from delicate, refined curves to a wide variety of complex designs. We can produce large-scale structures as well — the design possibilities with architectural foam are incredibly broad.

    And what’s especially important: every element arrives to you fully finished, painted, coated, and ready to install. You don’t need to apply any additional paint or protective layers. Your only task is to mount the piece — simply apply adhesive and install it on the wall. There’s no need to hire painters and no need to worry about color matching. We match each color individually for your project. Not from a basic palette of standard tones, but specifically to your concept, your material samples, and your vision – so the idea is executed with 100% precision.

    Our coatings realistically imitate a wide range of textures – metal, wood, stone, brick, and practically anything else. For example, we had a project in Fort Lauderdale where the client wanted the foam surface to look exactly like real metal. And when the elements were produced and installed on the wall, he simply couldn’t believe the structure was made from foam, because from a distance it looked like authentic metal panels.

    The technological process

    Each stage has its own craftsmanship, rhythm, and personality.

    3D modeling for your brand’s identity

    At this point, when we start creating, we turn the concept into a detailed digital structure on a transparent background, checking curves, joints and radiuses. Sometimes the most daring elements appear right here – like a signature twist we added to a façade panel in Tampa, which later became the building’s recognizable identity piece.

    Technical drawings

    We prepare engineering documentation: dimensions, weight distribution, fastening types, structural specifics. Some drawing packages we prepare contain more engineering culture than full metal structures used in similar roles.

    Production & finishing

    Elements for your brand are carved, refined, coated, layered and textured. This part is almost sculptural – our craftsmen sometimes work by hand to adjust surfaces so that the final visual impression is perfectly balanced.

    Coating thickness control

    We measure the coating thickness at multiple points to ensure perfect uniformity, durability, and consistent texture – even across very large surfaces. In many ways, this quality-control approach is similar to the standards used in automotive finishing.

    Pre-assembly of large sections at our facility

    Whenever possible, we assemble sections directly at our production facility, using the maximum dimensions that transportation allows. This reduces both onsite labor and the likelihood of installation errors, making the entire process smoother for you.

    Packaging and transportation of orders

    We design the packaging for each order individually, because the shapes and sizes of architectural elements can vary significantly. Our goal is to protect every piece as much as possible until the moment it is installed. We use shock-absorbing inserts, edge protection, and create rigid frames when necessary.

    We also work with freight companies on a long-term basis – partners we fully trust – which allows us to confidently deliver even oversized architectural elements safely throughout the entire United States.

    Where can our architectural solutions be applied in practice?

    Interiors where the brand becomes part of the atmosphere

    3d installationsCorporate lobbies, offices, hotels, and retail or entertainment complexes — essentially any space where the presence of a brand shapes a customer’s first impression.

    For example, in Atlanta we created a soft, wave-like installation for a mixed-use complex. Employees later told us that the panels visually look as if they “breathe,” creating an atmosphere that is both calming and inspiring – the kind of environment that actually encourages people to spend more time in the space and make purchases.

    Another interior project we completed in Naples involved producing 3D panels with a unique texture for a luxury sales center. The developer later told us that visitors kept asking who had done the stone carving, because the texture was so convincing and so accurately captured the feel of hand-carved stone that, as he put it, “you nailed it perfectly.” That’s the kind of feedback we value the most.

    In Miami we fabricated a sculptural 3D emblem for the headquarters of a tech company. Several months after installation, the CEO called us and said he often stops for a moment just to look at that piece because it reflects the essence of their brand so precisely.

    Facades that read from a distance

    backlit 3D logo signsArchitectural branding installations on facades often become the visual anchor of the building. Foam allows us to create large-scale elements that are safe to mount without structural reinforcement.

    In Georgia we produced oversized logo elements for a manufacturing facility. The client dreamed of a bold façade identity but feared metal would be too heavy. When he held the first assembled section in his hands – effortlessly – he laughed and said, “This is a game changer.”

    In Clearwater, a commercial plaza wanted a heavy “steel-beam-look” sign. The final piece looked exactly like aged brushed metal, but weighed less than a small household appliance.

    In Savannah we installed a large façade piece near the waterfront – three years later there is still no deformation and no fading, despite constant ocean winds.

    Event environments full of energy

    Environmental branding installations play a huge role in event production. Lightweight constructions allow fast handling, easy rigging, and impressive stage presence.

    For a large Tampa festival, we built an oversized metallic-looking stage composition. Under warm spotlights the finish looked like real cold aluminum. The organizers told us it became “the most photographed spot of the night.”

    In Miami, we created a massive 3D logo for a product launch — a clean, futuristic sculptural form. Over 6,000 social media posts featured it during the first week.

    And in Orlando we recently fabricated a modular 3D brand wall for a touring conference series. The client appreciated how easily it could be assembled, disassembled and transported.

    Retail & showroom spaces

    Here, 3D elements guide customers, reinforce identity, and elevate the buying experience.

    For a boutique in Miami we crafted custom wood-texture panels — each surface hand-finished to mimic natural grain. Customers kept touching the panels in disbelief, thinking it was real hardwood.

    In Sarasota we created a lightweight sculptural sign system for a home-design showroom. The owner told us consultations increased simply because “the space suddenly looked premium.”

    And in Jacksonville a retail chain requested playful, oversized 3D icons for their children’s section — colorful, lightweight, safe, and instantly eye-catching.

    Advantages compared to alternatives

    Parameter Royal Foam Alternatives
    Weight Lightweight, easy to install Heavy, requires equipment
    Longevity Durable coatings, 20-year warranty Coatings wear faster
    Installation cost Lower due to weight Higher due to labor & machinery
    Design freedom Any shape, any texture Limited by material properties
    Accuracy Exact match to drawings Wider tolerances

    Why it’s beneficial to work with us

    Working with us means choosing a reliable engineering partner, not just a supplier.

    25 years of U.S. experience

    We’ve watched styles shift from heavy classic ornamentation to today’s clean minimalism. This experience allows us to understand what designers need before they even articulate it.

    Made in USA

    Stable production. Fast turnaround. Predictable logistics.

    Full in-house manufacturing

    No outsourcing. No quality inconsistency. Full control from concept to shipping.

    Mastery with unconventional geometry

    We love challenges. In Jacksonville, for example, a design studio sent us a complex asymmetric logo “no one wanted to touch.” Two weeks later it was installed at their client’s headquarters.

    Helps our partners earn more

    3d functional art installationsMany of our long-term collaborators — contractors, designers, builders — expanded their service offering thanks to our custom solutions and increased margins without increasing overhead.

    Color-matched to your project

    Bring us a flooring sample, a wall tile, a metal panel – we match exactly. This matters enormously in premium architecture.

    Delivered fully finished

    No painting or post-processing required on your end.

    Of course – you ultimately receive full installation drawings…

    … weight information, technical documentation, and detailed fastening recommendations. And we always stay in touch to guide and support you throughout the process, making sure the installation of our products is smooth, effortless, and hassle-free.

    Predictability and on-time delivery

    Predictability and on-time delivery are part of our commitment. Developers and contractors often tell us that working with us feels “risk-free” – our production schedule is transparent and consistent.

    Texturing that fools the eye

    In Palm Beach we created a series of wood-beam accents for a luxury hotel lobby. The general manager told us later that guests kept asking where the reclaimed timber came from.

    Solutions that elevate the entire project

    Recently, we created a stunning sculptural ribbon-style logo for a waterfront restaurant in St. Petersburg. And the architect told us that, although it seemed like a small detail, it became the element that pulled the entire design together.

    Visual merchandising

    Read more...

    Brand activation

    Read more...

    Reception area displays

    Read more...

    Let's Get
    Started

    to discuss upcoming projects